Call: 909.605.1577 Email: info@ano-mag.com

Coil Processing Services

With our expertise in continuous coil processing, Ano-Mag provides anodized aluminum and custom wound magnets that exhibit an exceptional caliber of quality. Our process improves the aluminum surface, making it more corrosion resistant, abrasion resistant, harder, and more attractive. We utilize an in-line anodizing system that incorporates pre-treatment cleaning, a sulfuric acid anodizing bath, and post-treatment dye immersion, sealing, and rinse. By implementing advanced process control technologies into our automated and high-speed equipment, we achieve consistent, edge-to-edge finishes that match your desired physical and mechanical specifications.

We process aluminum strip measuring from .00075" to .125" in thickness and supply it in coils as large as 12.0' in diameter. Whether you need a quantity as small as a single pound or require massive volumes that range up to a million pounds or more, we have the flexibility to handle your order quickly and accurately. We can supply coil in a natural finish, or you can choose to have it dyed from a standard palette of color choices or a custom color match. We customize the properties of your material regarding insulation resistance, thermal characteristics, dielectric strength, and electrical performance. Our anodic coatings for conductor coils range from .0002" up to .001" in thickness, and we perform inductance and resistance testing to ensure products conform to your exact specifications.

As a leading service center for the processing and distribution of aluminum coil, we handle OEM materials and treat them according to your exact specifications. After processing, we custom crate your coil, tag it with all relevant specifications and ship it directly to your facility. Along with edge-wound and electromagnetic coil, we supply high-heat, transformer and separating coil in a round, oval, or in customized specialty shapes.

Our facility operates 24/7, and we fulfill small orders in as little as three days and larger orders within a 30-day timeframe. In addition to the industrial magnet market, we serve an extensive range of industries that require an exceptional level of quality and repeatable consistency, start-to-finish, batch-to-batch. Contact us today to learn more about our coil processing services or request a quote.

Coil Processing Service Highlights

General Capabilities
Custom Wound Magnets
Continuous Coil Anodizing
Natural and Color
Fully anodized edge
Liner Production System
Small Batch
No minimum
Custom Color Match
Just-In-Time
OEM
Insulation Resistance
.0003" Film Thickness
200C - 241 Volts - 4.6x109 ohms
350C - 221 Volts - 4.0x108 ohms
600C - 327 Volts - 7.0x107 ohms
Heat Properties
Melting Point - 2000C
Operating temperature 600°F
Linear Coefficient - 8x10-a
Electrical Properties
Dielectric Breakdown - 3 5 -40V/.00004 in
Dielectric Constant - 8.5-9.5
Insulation Resist - 108-1012 (ohms/cm)
Dielectric Strength (1.5)
Standard Condition Avg. Volts - 516
After 24 hrs. 90% hum. Avg.Volts-420
After Thermal Shock Avg. Volts - 306
Mandrel Dielectric Tests
.0003" Film Thick
200C - 241 Volts - 4.6x1 09 ohms
350C - 221 Volts - 4.0x108 ohms
600C- 327 Volts - 7.0x107 ohms
Coil Type
Edge wound
Electromagnetic
High Heat
Transformer
Separating
Round
Oval
Special Shape with core
Voice Coil / Speaker
Coil Winding Process
A Process in which conductive wire is wound around a core or form to create an inductor or electromagnet.
Single Layer
Multi-Layer
Dry Wound with Bobbin
Free Standing
Linear
Fully banded and taped coils
Lead attachment
Materials
Aluminum
As per Customer
Equipment
135 In-Line anodizing system
Pre-Clean treatment
Sodium Dichromate solution (Optional)
Dye immersion
Seal bath and rinse
Aluminum Coil Thickness
Min: .00075"
Max: .125"
Coil Winding Maximum Outer Diameter (OD)
12 ft.
3.65 m
Coil Winding Minimum Inner Diameter (ID)
3 in
76 mm
Winding Inner Diameter (ID )Tolerance (+/-)
1/16 in
1.58 mm
Coil Potting/Encapsulation Tolerance
(Outer Dimensions +/-)
1/8 in
3.17 mm
Added Value Processes for Coil Finishing
Coil Potting/Encapsulation
Glass cloth tape wrap
Lead Attachment
Copper strip in-lay
Removable Hub
Thermo-conductive Epoxies
End Connector Assembly
Electrical Testing
Coil Winding Equipment
Automated Coil Winding Machines
High-Speed Coil Winding Machines
Dancer and follower tensioners
Digital tension guide
Brazing Equipment
Potting/Encapsulation Equipment
Curing Oven
Hot air down blast for resin cure
Testing Equipment
Ohm Meters
Gauss Meters
High Pot Testers
Testing Capabilities
Inductance Testing
Resistance Testing
Secondary Services
Lead termination
Assembly for turnkey installation
Crating
Production Volume
Min: 1 lb.
Max: None
Prototype
Low Volume
High Volume
Blanket Orders
Lead Times
Min: 3 days
Max: 30 days
Quoted on job by job basis
Emergency services available
Rush Services Available
Efficiency
Continuous shift operation
2,000 – 3,000 Lbs. / 24 hours
Lean Manufacturing

Additional Information

Industries Served
Industrial magnet
Rail
Computer
Nano
Electronic
Solar
High Temperature
Aerospace
Agricultural
Architectural
Auto/Truck/Transportation
Chemical
Machine Tool
Marine
Medical
Stamping
Roll form
Military
Optical
Packaging/Converting
Pharmaceutical
Industry Standards
ANSI - American National Standards Institute
AS - Aerospace Industry Standard
ASME - American Society of Mechanical Engineers
ASTM - American Society for Testing and Materials
AWS - American Welding Society
DOT - Department of Transportation
Mil-Spec
Military Specifications
  • MIL-A-63576
File Formats
AutoCAD (DWG,DWZ)
BMP - Bit Mapped Graphics
Catia (CATDrawing,CATPart)
GIF - Graphics Interchange Format
IGES - Initial Graphics Exchange Specification, ANSI file format.
JPG or JEPG - Joint Photographic Experts Group
Advanced CAD and CAM programs.
PDF - Portable Document Format
Pro-E or Pro/Engineer (DRW,PRT,XPR)
SAT
3D ACIS Model File

Get Adobe Reader

^